Mahalaxmi Metal Corporation on LinkedIn: 🔥 Quality Assurance Beyond Boundaries: Our Trusted Partnerships with… (2024)

I've already written that safety-related audits are not really effective.A more effective approach is to work with the manufacturers on a #riskassessment approach.Let's explore an example of the risk assessment approach to #manufacturing in #China related toacommon operation, arc welding.

10

Material certificates, often referred to as material test reports (MTRs) or mill certificates, play a crucial role in various industries, particularly in manufacturing, construction and engineering. There are many areas of importance when it comes to material certificates like quality assurance, compliance & regulations, traceability, risk management, warranty & liability, quality control, inspection and customer confidence.In summary, material certificates are essential documents that provide vital information about the materials used in products or projects. They support all these areas making them indispensable in so many industries.#materials #mtr #assurance #quality #engineering #engineeringexcellence

6

Performing a Hazard and Risk Assessment (HARA) according to ISO 26262 is a critical step in developing safety-critical systems for automotive applications. Here are the key steps to perform a HARA following ISO 26262 guidelines:Define the System: Clearly define the system or item under assessment. This includes identifying its functions, boundaries, interfaces, and operational context within the vehicle or system.Identify Intended Functionalities: Identify and document the intended functions of the system. This involves understanding the system's purpose, requirements, operational modes, and expected behavior under normal and abnormal conditions.Identify Hazards: Identify potential hazards associated with the system. Hazards are situations or events that can lead to harm if not adequately controlled. Consider hazards related to mechanical, electrical, electronic, and software aspects of the system.Determine Safety Goals: Define safety goals based on the severity of potential harm caused by identified hazards. Safety goals specify the acceptable level of risk for each hazard, considering factors such as severity, exposure, and controllability.Perform Hazard Analysis: Analyze each identified hazard to understand its causes, effects, and contributing factors. Use techniques such as FMEA (Failure Modes and Effects Analysis) or FTA (Fault Tree Analysis) to systematically analyze hazard scenarios and their potential impact on safety.Determine ASIL Classification: Classify hazards based on their severity, controllability, and exposure using the Automotive Safety Integrity Level (ASIL) classification (ASIL A, B, C, or D). ASIL classification helps prioritize safety requirements and determines the level of safety measures needed.Derive Safety Requirements: Derive safety requirements from safety goals and ASIL classifications. These requirements specify safety functions, performance targets, diagnostic coverage, fault tolerance, and other safety-related attributes needed to achieve the required safety integrity level.Document Results: Document the results of the HARA process, including hazard analysis, safety goals, ASIL classifications, derived safety requirements, and supporting rationale. Maintain traceability between hazards, safety goals, requirements, and design elements throughout the development lifecycle.Review and Validation: Review the HARA results with relevant stakeholders, including safety engineers, system architects, and domain experts. Validate the identified hazards, safety goals, and requirements through reviews, simulations, testing, and analysis to ensure completeness and correctness.Update and Iteration: Update the HARA results as necessary based on feedback, new information, or changes in system design or requirements. Iteratively refine hazard analysis, safety goals, and safety requirements throughout the development lifecycle to maintain safety integrity.

3

🔎 Audits and Inspections's Scheduling and Timing🔍To answer the question I left on my last post : " Do you know how audits and inspections are scheduled ? And when should each be conducted ?"Scheduling audits and inspections is crucial for maintaining compliance, ensuring quality, and mitigating risks. Here’s a quick guide:🔎• Regular Audits :- Internal Audits : Typically scheduled annually or semi-annually. They focus on internal processes, compliance, and continuous improvement.- External Audits : Often conducted by third-party organizations (generally by the Civil Aviation Authority), these can be annual or as required by regulatory bodies.🔎• Inspections :- Routine Inspections : Scheduled periodically (e.g., monthly, quarterly) to ensure ongoing compliance and safety.- Random Inspections (my favourite 👀) : Unannounced checks to catch issues that might not be evident during scheduled reviews.- Follow-up Inspections : Conducted after a regular inspection or audit to ensure corrective actions have been implemented.Now to delve into when to conduct each ?🔎• Audits : Best scheduled based on the fiscal calendar or operational cycles, ensuring all processes are reviewed comprehensively.🔎• Inspections : Should be frequent enough to maintain high standards but also adaptable to the specific needs of the organization.By strategically scheduling both audits and inspections, organizations can enhance their operational integrity, ensure regulatory compliance, and foster a culture of continuous improvement ! ✨️...#Audits #Inspections #Compliance #QualityAssurance #RiskManagement #ContinuousImprovement #AeronauticalEngineering

19

3 Comments

Failure Mode Effect Analysis

1

Are you looking to compare API Q1 and ISO 9001 quality management systems??🌟 API Q1 vs. ISO 9001: Which Quality Management System is Right for Your Oil and Gas Organization? 🌟In the oil and gas industry, ensuring top-notch quality control is paramount. When it comes to choosing a quality management system, organizations often consider API Q1 and ISO 9001. Let's take a closer look at how these standards stack up:🔍 API Q1:- Tailored for Oil and Gas: API Q1 is specifically designed to meet the unique needs of the oil and gas sector, providing industry-specific requirements and best practices.- Emphasis on Risk Management: API Q1 places a strong focus on risk assessment and mitigation, helping organizations identify and address potential hazards effectively.- Global Recognition: API Q1 certification is globally recognized within the oil and gas industry, enhancing an organization's reputation and competitiveness.🔍 ISO 9001:- Universally Applicable: ISO 9001 is a generic quality management standard applicable to organizations across various industries, offering a broad framework for quality management.- Customer Focus: ISO 9001 emphasizes customer satisfaction and continual improvement, driving organizations to prioritize meeting customer needs and enhancing overall performance.- International Recognition: ISO 9001 certification is widely acknowledged globally, signaling a commitment to quality excellence and providing a competitive advantage in diverse markets.Choosing between API Q1 and ISO 9001 depends on your organization's specific needs, industry focus, and strategic objectives. Both standards offer valuable benefits, including enhanced operational efficiency, improved customer satisfaction, and risk mitigation.In conclusion, whether you opt for API Q1 or ISO 9001, investing in a robust quality management system demonstrates your commitment to delivering superior products and services while positioning your organization for sustainable growth and success.What are your thoughts on API Q1 and ISO 9001? Share your insights in the comments below! #QualityManagement #APIQ1 #ISO9001 #OilandGasIndustry #OperationalExcellence #CustomerSatisfaction #RiskManagement

7

The European Machinery Directive and the Machinery Regulation that is replacing it require a risk analysis for every machine before being brought to market or after a modification. A key part of the risk analysis is the risk assessment. In addition to the legal fundamentals, various processes for the risk assessment are introduced and their properties explained in the following.  www.leuze.comLegal fundamentalsIn accordance with EC Machinery Directive 2006/42/EC and Machinery Regulation EU 2023/1230, which will replace it in 2027, machines must not pose a danger, including following a modification. For the purpose of written confirmation, a risk analysis is performed as part of the CE conformity assessment. The CE marking may only be affixed to the machine if the machine poses no danger.The Machinery Directive describes the process of the risk analysis in very general terms. You can find a more exact description in standard ISO 12100 - Risk assessment and risk reduct

1

WHAT IS RISK ASSESSMENThttps://lnkd.in/ddDJi68DWELDING & CUTTING HOT WORK SAFETYhttps://lnkd.in/dqJ9ShgYELECTRICAL SAFETY BASICS TRAININGhttps://lnkd.in/d823MXXw

5

The Significance of RBI Management System CertificationOur auditing and certification services allow businesses to optimise safety, reduce operational risks, and ensure regulatory compliance.Risk-Based Inspection (RBI) is a strategic approach for assessing and managing risks in the maintenance and operation of industrial equipment.Achieving RBI Management System Certification provides your organisation with the following advantages:- Enhanced Safety: Prioritising high-risk areas and assets minimises safety hazards and reduces the likelihood of incidents.- Cost Efficiency: RBI helps allocate resources where they are needed most, reducing unnecessary maintenance costs and downtime.- Regulatory Compliance: By having a certified RBI management system you comply with Regulation 12 of the Pressure Equipment Regulations allowing your organization to specify alternative in-service inspection and testing interval requirements based on the outcome of the risk assessments conducted in the RBI management system.- Operational Excellence: A well-implemented RBI system can extend the life of your equipment and improve operational efficiency.

2

RBI Part 7 : Inspection PlanningInspection activity (or maintenance activity in some cases) are normally planned, when or before the user-defined risk target is reached, based on the component damage mechanism with highest DFs. Based on API 581 Addendum 2020 Part 1 Section 4.4, "Inspection provides improved knowledge of the current state of the component and therefore reduces uncertainty. The probability that loss of containment will occur is directly related to the known condition of the component based on information from inspection and the ability to accurately quantify damage. Reduction in uncertainty in the damage state of a component is a function of the effectiveness of the inspection to identify the type and quantify the extent of damage. Inspection plans are designed to detect and quantify the specific types of damage expected such as local or general thinning, cracking, and other types of damage.Inspection effectiveness is introduced into the POF calculation using Bayesian Analysis, which updates the POF when additional data are gathered through inspection. The extent of reduction in the POF depends on the effectiveness of the inspection to detect and quantify a specific damage type of damage mechanism. Therefore, higher inspection effectiveness levels will reduce the uncertainty of the damage state of the component and reduce the POF. The POF and associated risk may be calculated at a current and/or future time period."Setting up the target is crucial, to define maximum level acceptable for the continued operations without requiring mitigation action (eg component replacement or repair that requires shutdown). You may refer to Section 4.4.2 Targets on the selection of targets available as per API 581.What is yours?

87

6 Comments